Sécurité des chariots de manutention –
Prescriptions électriques/électroniques                 
(ISO 1175:2020)

Sicherheit von Flurförderzeugen – Elektrische/elektronische Anforderungen               
(ISO 1175:2020)

Evropská předmluva

European foreword

Tento dokument (EN 1175:2020) vypracovala technická komise CEN/TC 150 Průmyslové vozíky – Bezpečnost, jejíž sekretariát zajišťuje BSI.

This document (EN 1175:2020) has been prepared by Technical Committee CEN/TC 150 “Industrial trucks –
Safety”, the secretariat of which is held by BSI.

Této evropské normě je nutno nejpozději do ledna 2021 udělit status národní normy, a to buď vydáním identického textu, nebo schválením k přímému používání, a národní normy, které jsou s ní v rozporu, je nutno zrušit nejpozději do července 2022.

This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2021, and conflicting national standards shall be withdrawn at the latest by July 2022.

Upozorňuje se na možnost, že některé prvky tohoto dokumentu mohou být předmětem patentových práv. CEN nelze činit odpovědným za identifikaci jakéhokoliv nebo všech takových patentových práv.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights.

Tento dokument nahrazuje EN 1175-1:1998+A1:2010, EN 1175-2:1998+A1:2010 a EN 1175-3:1998+A1:2010.

This document supersedes EN 1175-1:1998+A1:2010, EN 1175-2:1998+A1:2010 and EN 1175-3:1998+A1:2010.

Tento dokument stanoví aktuální požadavky na elektrické / elektronické instalace průmyslových vozíků. Požadavky vycházejí hlavně z bezpečnostních funkcí, nikoliv pouze z bezpečnostních dílů, a zohledňují výhradně elektrické / elektronické prvky. Tento přístup významně zvyšuje podrobnosti konstrukce bezpečnostních aspektů, proto se technická komise CEN/TC 150 Průmyslové vozíky – Bezpečnost dohodla na požadavku překryvného období 24 měsíců od data vydání (DAV) tohoto dokumentu do data stažení (DOW) norem EN 1175-1:1998+A1:2010, EN 1175-2:1998+A1:2010, EN 1175-3:1998+A1:2010, aby výrobci mohli aktualizovat své technické konstrukční soubory.

This document specifies up-to-date requirements for electric/electronic installations of industrial trucks.
Requirements are mainly based on safety functions and not only on safety related parts and take into
account exclusively electric/electronic elements. This approach significantly increases the design details of the safety aspects, therefore Technical Committee CEN/TC 150 “Industrial trucks – Safety” has agreed on requesting an overlapping period of 24 months from the date of publication (DAV) of this document to the date of withdrawal (DOW) of EN 1175-1:1998+A1:2010, EN 1175-2:1998+A1:2010, EN 1175-3:1998+A1:2010, in order to allow manufacturers to update their technical construction files.

Hlavní změny ve srovnání s předchozí řadou EN 1175 jsou:

The main changes compared to the previous EN 1175 series are:

–    použitelnost jak u průmyslových vozíků se spalovacími motory, tak u průmyslových vozíků poháněných elektrickými bateriemi;

–    applicability to both internal combustion engine and electric battery driven industrial trucks;

–    definice PL_r pro bezpečnostní funkce řídicího systému;

–    definition of the PL_r for safety functions of the control system;

–    konstrukční specifikace bezpečnostních dílů a řídicích systémů;

–    design specifications for safety-related parts and control systems;

–    specifické bezpečnostní požadavky na Li-iontové zdroje energie;

–    specific safety requirements for Li ion energy sources;

–    aktualizované požadavky na konektory a stykače;

–    updated connectors and contactors requirements;

–    pravidla pro návrh elektrických / elektronických asis-
tenčních systémů;

–    rules for the design of the electric/electronic assistance systems;

–    nové odkazy na normy.

–    new standard references.

Tento dokument byl vypracován na základě mandátu uděleného CEN Evropskou komisí a Evropským sdružením volného obchodu a podporuje základní požadavky směrnic EU.

This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s).

Vztah ke směrnici (směrnicím) EU je uveden v informativní příloze ZA, která je nedílnou součástí tohoto dokumentu.

For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.

Podle vnitřních předpisů CEN-CENELEC jsou tuto
evropskou normu povinny zavést národní normalizační organizace následujících zemí: Belgie, Bulharska, České republiky, Dánska, Estonska, Finska, Francie, Chorvatska, Irska, Islandu, Itálie, Kypru, Litvy, Lotyšska, Lucemburska, Maďarska, Malty, Německa, Nizozemska, Norska, Polska, Portugalska, Rakouska, Republiky Severní Makedonie, Rumunska, Řecka, Slovenska, Slovinska, Spojeného království, Srbska, Španělska, Švédska, Švýcarska a Turecka.

According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

Obsah

Contents

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Page

1......... Předmět normy...................................................................................................................................................................... 14

2......... Citované normativní dokumenty........................................................................................................................................ 15

3......... Termíny a definice................................................................................................................................................................ 17

4......... Požadavky.............................................................................................................................................................................. 20

4.1...... Úvod........................................................................................................................................................................................ 20

4.2...... Ověření bezpečnostních funkcí.......................................................................................................................................... 20

4.3...... Obecné požadavky............................................................................................................................................................... 20

4.3.1... Nízké napětí / vysoké napětí............................................................................................................................................... 20

4.3.2... Porucha kostry....................................................................................................................................................................... 21

4.3.3... Ochrana před vniknutím vody a prachu............................................................................................................................ 21

4.3.4... Ochrana před úrazem elektrickým proudem................................................................................................................... 21

4.3.5... Připojení ke kostře................................................................................................................................................................ 22

4.3.6... Ochrana před zbytkovým napětím..................................................................................................................................... 23

4.3.7... Nadproudová ochrana......................................................................................................................................................... 23

4.3.8... Nebezpečí požáru a tepla (montáž dílů
vytvářejících oblouk a jiskry)............................................................................................................................................... 23

4.3.9... Elektrické součásti vytvářející jiskry
nebo rozptylující teplo.......................................................................................................................................................... 24

4.3.10 Elektromagnetické záření.................................................................................................................................................... 24

4.4...... Zdroje energie....................................................................................................................................................................... 24

4.4.1... Obecně.................................................................................................................................................................................... 24

4.4.2... Připojení k síti......................................................................................................................................................................... 24

4.4.3... Zdroje elektrické energie pro IC vozíky
(hybridní systémy)................................................................................................................................................................. 25

4.4.4... Konektory................................................................................................................................................................................ 25

4.4.5... Stejnosměrné stykače.......................................................................................................................................................... 25

4.4.6... Systém elektrického pohonu.............................................................................................................................................. 25

4.4.7... Elektrické součásti................................................................................................................................................................ 25

4.5...... Systémy pojezdu a brzdy.................................................................................................................................................... 26

4.5.1... Obecně.................................................................................................................................................................................... 26

4.5.2... Systém řízení pojezdu.......................................................................................................................................................... 26

4.5.3... Monitorování provozní polohy............................................................................................................................................ 27

4.5.4... Vozíky řízené ojí.................................................................................................................................................................... 27

4.5.5... Automatické obnovení systému pohonu.......................................................................................................................... 28

4.5.6... Odchylka od požadované hodnoty.................................................................................................................................... 29

4.5.7... Neúmyslné zpomalení......................................................................................................................................................... 30

4.5.8... Elektricky / elektronicky ovládaná provozní brzda.......................................................................................................... 30

4.5.9... Systémy parkovací brzdy..................................................................................................................................................... 30

4.5.10 Omezení rychlosti................................................................................................................................................................. 32

4.5.11 Rozhraní pro omezení rychlosti.......................................................................................................................................... 32

4.6...... Elektrický systém manipulace s nákladem...................................................................................................................... 37

4.6.1... Obecně.................................................................................................................................................................................... 37

1......... Scope...................................................................................................................................................................................... 14

2......... Normative references.......................................................................................................................................................... 15

3......... Terms and definitions.......................................................................................................................................................... 17

4......... Requirements........................................................................................................................................................................ 20

4.1...... Introduction............................................................................................................................................................................. 20

4.2...... Validation of safety functions............................................................................................................................................. 20

4.3...... General requirements.......................................................................................................................................................... 20

4.3.1... Low voltage/high voltage..................................................................................................................................................... 20

4.3.2... Frame fault............................................................................................................................................................................. 21

4.3.3... Protection from ingress of water and dust....................................................................................................................... 21

4.3.4... Protection against electric shock........................................................................................................................................ 21

4.3.5... Connection to the frame...................................................................................................................................................... 22

4.3.6... Protection from residual voltages...................................................................................................................................... 23

4.3.7... Overcurrent protection.......................................................................................................................................................... 23

4.3.8... Fire and heat hazards (installation of arcing
and sparking parts)............................................................................................................................................................... 23

4.3.9... Sparking or heat dissipating electrical
components........................................................................................................................................................................... 24

4.3.10 Electromagnetic radiation................................................................................................................................................... 24

4.4...... Energy sources...................................................................................................................................................................... 24

4.4.1... General................................................................................................................................................................................... 24

4.4.2... Connection to the mains...................................................................................................................................................... 24

4.4.3... Electrical energy sources for IC trucks
(hybrid systems).................................................................................................................................................................... 25

4.4.4... Connectors............................................................................................................................................................................. 25

4.4.5... Direct current contactors...................................................................................................................................................... 25

4.4.6... Electric drive system............................................................................................................................................................. 25

4.4.7... Electrical Components......................................................................................................................................................... 25

4.5...... Travel and brake control systems...................................................................................................................................... 26

4.5.1... General................................................................................................................................................................................... 26

4.5.2... Travel control system........................................................................................................................................................... 26

4.5.3... Monitoring of operating position........................................................................................................................................ 27

4.5.4... Tiller controlled trucks.......................................................................................................................................................... 27

4.5.5... Automatic restoration of drive system............................................................................................................................... 28

4.5.6... Deviation from setpoint........................................................................................................................................................ 29

4.5.7... Unintended deceleration..................................................................................................................................................... 30

4.5.8... Electrically/electronic controlled service brake............................................................................................................... 30

4.5.9... Parking brake systems......................................................................................................................................................... 30

4.5.10 Speed limitation.................................................................................................................................................................... 32

4.5.11 Interface for speed limitation.............................................................................................................................................. 32

4.6...... Electrical load handling system......................................................................................................................................... 37

4.6.1... General................................................................................................................................................................................... 37

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4.6.2... Pohyb z klidového stavu...................................................................................................................................................... 37

4.6.3... Monitorování provozní polohy............................................................................................................................................ 37

4.6.4... Odchylka od požadované hodnoty.................................................................................................................................... 38

4.6.5... Zařízení k uchycení břemene............................................................................................................................................. 38

4.6.6... Omezení funkcí pohybu břemene..................................................................................................................................... 38

4.7...... Řízení....................................................................................................................................................................................... 40

4.7.1... Obecně.................................................................................................................................................................................... 40

4.7.2... Elektrické / elektronické řízení............................................................................................................................................ 40

4.7.3... Elektricky poháněný systém posilování řízení................................................................................................................. 41

4.8...... Návrh softwaru...................................................................................................................................................................... 43

4.8.1... Obecně.................................................................................................................................................................................... 43

4.8.2... Značky a jazyky pro uživatelská rozhraní,
servisní rozhraní a klávesnice............................................................................................................................................ 43

4.8.3... Parametry............................................................................................................................................................................... 43

4.9...... Jiná ochranná opatření........................................................................................................................................................ 43

4.9.1... Vypnutí.................................................................................................................................................................................... 43

4.9.2... Zařízení pro všeobecné použití.......................................................................................................................................... 44

4.9.3... Další bezpečnostní funkce.................................................................................................................................................. 45

4.10.... Elektrické ověření.................................................................................................................................................................. 46

4.10.1 Dielektrická zkouška (typová zkouška)............................................................................................................................. 46

4.10.2 Zkouška izolace (pravidelná rutinní zkouška)................................................................................................................. 46

4.10.3 Zkouška izolace (pravidelná rutinní zkouška)
pro vysokonapěťové vozíky................................................................................................................................................ 47

4.10.4 Zkouška poruchy kostry....................................................................................................................................................... 48

5......... Další požadavky na vysokonapěťové vozíky................................................................................................................... 48

5.1...... Obecně.................................................................................................................................................................................... 48

5.2...... Baterie..................................................................................................................................................................................... 48

5.2.1... Obecně.................................................................................................................................................................................... 48

5.2.2... Přepínání nabíječky.............................................................................................................................................................. 48

5.2.3... Požadavky.............................................................................................................................................................................. 48

5.2.4... Nouzové odpojení................................................................................................................................................................. 48

5.3...... Ochrana před úrazem elektrickým proudem................................................................................................................... 48

5.3.1... Elektrické kryty....................................................................................................................................................................... 48

5.3.2... Obvody.................................................................................................................................................................................... 49

5.3.3... Pospojování........................................................................................................................................................................... 49

5.3.4... Detekce poruchy kostry........................................................................................................................................................ 49

6......... Informace pro použití........................................................................................................................................................... 51

6.1...... Obecně.................................................................................................................................................................................... 51

6.2...... Elektrické schéma................................................................................................................................................................. 51

6.3...... Elektrické rozhraní pro externí systémy............................................................................................................................ 51

6.4...... Bezpečnostní kontroly.......................................................................................................................................................... 51

6.5...... Kondenzátory......................................................................................................................................................................... 51

6.6...... Značení................................................................................................................................................................................... 51

6.6.1... Obecně.................................................................................................................................................................................... 51

4.6.2... Movement from standstill.................................................................................................................................................... 37

4.6.3... Monitoring of operating position........................................................................................................................................ 37

4.6.4... Deviation from setpoint........................................................................................................................................................ 38

4.6.5... Load clamp devices............................................................................................................................................................. 38

4.6.6... Limitation of load movement functions............................................................................................................................ 38

4.7...... Steering................................................................................................................................................................................... 40

4.7.1... General................................................................................................................................................................................... 40

4.7.2... Electrical/electronic steering............................................................................................................................................... 40

4.7.3... Electric powered assisted steering systems.................................................................................................................... 41

4.8...... Software design.................................................................................................................................................................... 43

4.8.1... General................................................................................................................................................................................... 43

4.8.2... Symbols and languages for user interfaces,
service interfaces and keypads.......................................................................................................................................... 43

4.8.3... Parameters............................................................................................................................................................................. 43

4.9...... Other protective measures.................................................................................................................................................. 43

4.9.1... Switching off.......................................................................................................................................................................... 43

4.9.2... General purpose devices.................................................................................................................................................... 44

4.9.3... Other safety functions.......................................................................................................................................................... 45

4.10.... Electrical verifications.......................................................................................................................................................... 46

4.10.1 Dielectric test (type test)....................................................................................................................................................... 46

4.10.2 Insulation test (routine test)................................................................................................................................................. 46

4.10.3 Insulation test (routine test) for high
voltage trucks......................................................................................................................................................................... 47

4.10.4 Frame fault test...................................................................................................................................................................... 48

5......... Additional requirements for high voltage trucks............................................................................................................. 48

5.1...... General................................................................................................................................................................................... 48

5.2...... Battery..................................................................................................................................................................................... 48

5.2.1... General................................................................................................................................................................................... 48

5.2.2... Charger switching................................................................................................................................................................. 48

5.2.3... Requirements........................................................................................................................................................................ 48

5.2.4... Emergency disconnection................................................................................................................................................... 48

5.3...... Protection against electric shock........................................................................................................................................ 48

5.3.1... Electrical enclosures............................................................................................................................................................ 48

5.3.2... Circuits.................................................................................................................................................................................... 49

5.3.3... Bonding................................................................................................................................................................................... 49

5.3.4... Detection of frame fault....................................................................................................................................................... 49

6......... Information for use............................................................................................................................................................... 51

6.1...... General................................................................................................................................................................................... 51

6.2...... Electrical diagram................................................................................................................................................................. 51

6.3...... Electrical interface for external systems........................................................................................................................... 51

6.4...... Safety checks......................................................................................................................................................................... 51

6.5...... Capacitors.............................................................................................................................................................................. 51

6.6...... Marking................................................................................................................................................................................... 51

6.6.1... General................................................................................................................................................................................... 51

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6.6.2... Elektronická řídicí jednotka................................................................................................................................................. 51

6.7...... Neionizující záření................................................................................................................................................................ 52

6.8...... Interoperabilita zdrojů energie........................................................................................................................................... 52

Příloha A (normativní) Konektory pro zdroje energie................................................................................................................. 53

A.1...... Obecně.................................................................................................................................................................................... 53

A.2...... Termíny a definice................................................................................................................................................................ 53

A.3...... Požadavky.............................................................................................................................................................................. 53

A.3.1.. Montážní konzola.................................................................................................................................................................. 53

A.3.2.. Fyzikální vlastnosti................................................................................................................................................................ 53

A.3.3.. Kontakty.................................................................................................................................................................................. 53

A.3.4.. Pomocné kontakty................................................................................................................................................................ 54

A.3.5.. Ochrana proti přepólování................................................................................................................................................... 54

A.3.6.. Teplotní odolnost................................................................................................................................................................... 54

A.3.7.. Ochrana poloviny konektoru připojeného k baterii......................................................................................................... 54

A.3.8.. Kódování................................................................................................................................................................................. 54

A.3.9.. Uzamčení polovin konektoru.............................................................................................................................................. 54

A.3.10 Nouzové odpojení................................................................................................................................................................. 54

A.3.11 Další požadavky.................................................................................................................................................................... 55

A.4...... Metody typových zkoušek.................................................................................................................................................... 55

A.4.1.. Obecně.................................................................................................................................................................................... 55

A.4.2.. Zkouška kódování................................................................................................................................................................. 56

A.4.3.. Vzorky...................................................................................................................................................................................... 56

A.4.4.. Předúprava............................................................................................................................................................................. 56

A.4.5.. Zkouška nárůstu teploty....................................................................................................................................................... 56

A.4.6.. Zkoušení 2 ze 4 konektorů.................................................................................................................................................. 57

A.4.7.. Zkoušení dalších 2 ze 4 konektorů.................................................................................................................................... 58

A.4.8.. Dielektrická zkouška............................................................................................................................................................. 59

A.5...... Zajišťování kvality................................................................................................................................................................. 59

A.6...... Informace pro použití........................................................................................................................................................... 59

Příloha B (normativní) Elektromagnetické stykače..................................................................................................................... 60

B.1..... Obecně.................................................................................................................................................................................... 60

B.2..... Termíny a definice................................................................................................................................................................ 60

B.3..... Typy stykačů........................................................................................................................................................................... 61

B.3.1.. Obecně.................................................................................................................................................................................... 61

B.3.2.. Typ A........................................................................................................................................................................................ 61

B.3.3.. Typ B........................................................................................................................................................................................ 61

B.3.4.. Typ C....................................................................................................................................................................................... 61

B.3.5.. Typ D....................................................................................................................................................................................... 62

B.3.6.. Klasifikace.............................................................................................................................................................................. 62

B.4..... Informace o produktu........................................................................................................................................................... 62

B.4.1.. Povaha informací.................................................................................................................................................................. 62

B.4.2.. Značení................................................................................................................................................................................... 63

6.6.2... Electronic controller.............................................................................................................................................................. 51

6.7...... Non-ionising radiation.......................................................................................................................................................... 52

6.8...... Interoperability of energy sources..................................................................................................................................... 52

Annex A (normative) Connectors for energy sources................................................................................................................ 53

A.1...... General................................................................................................................................................................................... 53

A.2...... Terms and definitions.......................................................................................................................................................... 53

A.3...... Requirements........................................................................................................................................................................ 53

A.3.1.. Mounting bracket................................................................................................................................................................... 53

A.3.2.. Physical properties............................................................................................................................................................... 53

A.3.3.. Contacts.................................................................................................................................................................................. 53

A.3.4.. Auxiliary contacts.................................................................................................................................................................. 54

A.3.5.. Reversal-polarity protection................................................................................................................................................ 54

A.3.6.. Temperature resistance....................................................................................................................................................... 54

A.3.7.. Protection of half-connector fitted to the battery............................................................................................................. 54

A.3.8.. Coding..................................................................................................................................................................................... 54

A.3.9.. Locking of half-connectors.................................................................................................................................................. 54

A.3.10 Emergency disconnection................................................................................................................................................... 54

A.3.11 Additional requirements...................................................................................................................................................... 55

A.4...... Type-test methods................................................................................................................................................................ 55

A.4.1.. General................................................................................................................................................................................... 55

A.4.2.. Coding test............................................................................................................................................................................. 56

A.4.3.. Samples.................................................................................................................................................................................. 56

A.4.4.. Preconditioning..................................................................................................................................................................... 56

A.4.5.. Temperature rise test........................................................................................................................................................... 56

A.4.6.. Testing 2 of 4 connectors.................................................................................................................................................... 57

A.4.7.. Testing the other 2 of 4 connectors................................................................................................................................... 58

A.4.8.. Dielectric test.......................................................................................................................................................................... 59

A.5...... Quality assurance................................................................................................................................................................. 59

A.6...... Information for use............................................................................................................................................................... 59

Annex B (normative) Electromagnetic contactors...................................................................................................................... 60

B.1..... General................................................................................................................................................................................... 60

B.2..... Terms and definitions.......................................................................................................................................................... 60

B.3..... Types of contactor................................................................................................................................................................. 61

B.3.1.. General................................................................................................................................................................................... 61

B.3.2.. Type A..................................................................................................................................................................................... 61

B.3.3.. Type B..................................................................................................................................................................................... 61

B.3.4.. Type C..................................................................................................................................................................................... 61

B.3.5.. Type D..................................................................................................................................................................................... 62

B.3.6.. Classification......................................................................................................................................................................... 62

B.4..... Product information.............................................................................................................................................................. 62

B.4.1.. Nature of information........................................................................................................................................................... 62

B.4.2.. Marking................................................................................................................................................................................... 63

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B.4.3.. Pokyny pro instalaci, provoz a údržbu.............................................................................................................................. 63

B.5..... Normální provozní, montážní a přepravní podmínky..................................................................................................... 63

B.5.1.. Normální provozní podmínky............................................................................................................................................. 63

B.5.2.. Montáž..................................................................................................................................................................................... 63

B.5.3.. Podmínky během přepravy a skladování......................................................................................................................... 63

B.6..... Konstrukční a výkonnostní požadavky.............................................................................................................................. 64

B.6.1.. Konstrukční požadavky........................................................................................................................................................ 64

B.6.2.. Požadavky na výkon............................................................................................................................................................. 64

B.7..... Zkoušky................................................................................................................................................................................... 65

B.7.1.. Druh zkoušek......................................................................................................................................................................... 65

B.7.2.. Tabulka zkoušek................................................................................................................................................................... 66

B.8..... Postup typové zkoušky......................................................................................................................................................... 74

B.8.1.. Druh zkoušek......................................................................................................................................................................... 74

Příloha C (normativní) Zdroje energie........................................................................................................................................... 76

C.1..... Olověné (kyselina-olovo) baterie....................................................................................................................................... 76

C.1.1.. Obecně.................................................................................................................................................................................... 76

C.1.2.. Větrání a ochrana.................................................................................................................................................................. 76

C.1.3.. Vnitřní povrch......................................................................................................................................................................... 76

C.1.4.. Baterie se jmenovitým napětím vyšším
než 96 V_ss............................................................................................................................................................................... 76

C.1.5.. Zabránění zpětnému toku elektrolytu................................................................................................................................ 77

C.1.6.. Informace............................................................................................................................................................................... 77

C.2..... Lithium-iontové baterie........................................................................................................................................................ 78

C.2.1.. Obecně.................................................................................................................................................................................... 78

C.2.2.. Termíny a definice................................................................................................................................................................ 78

C.2.3.. Podmínky prostředí............................................................................................................................................................... 79

C.2.4.. Požadavky.............................................................................................................................................................................. 80

C.2.5.. Elektromagnetické záření.................................................................................................................................................... 81

C.2.6.. Informace............................................................................................................................................................................... 81

Příloha D (normativní) Systém elektrického pohonu
(motory, měniče, generátory, zdroje energie)................................................................................................................. 83

D.1..... Obecně.................................................................................................................................................................................... 83

D.2..... Obecné požadavky............................................................................................................................................................... 83

D.2.1.. Elektrická ochrana................................................................................................................................................................ 83

D.2.2.. Izolace..................................................................................................................................................................................... 83

D.2.3.. Maximální rychlost otáčení.................................................................................................................................................. 84

D.2.4.. Typové štítky........................................................................................................................................................................... 84

D.3..... Zkoušení................................................................................................................................................................................. 84

D.3.1.. Typové zkoušky..................................................................................................................................................................... 84

Příloha E (normativní) Asistenční systémy................................................................................................................................... 85

E.1...... Obecně.................................................................................................................................................................................... 85

E.2...... Požadavky.............................................................................................................................................................................. 85

B.4.3.. Instructions for installation, operation
and maintenance.................................................................................................................................................................. 63

B.5..... Normal service, mounting and transport
conditions............................................................................................................................................................................... 63

B.5.1.. Normal service conditions................................................................................................................................................... 63

B.5.2.. Mounting................................................................................................................................................................................. 63

B.5.3.. Conditions during transport and storage.......................................................................................................................... 63

B.6..... Constructional and performance requirements.............................................................................................................. 64

B.6.1.. Constructional requirements.............................................................................................................................................. 64

B.6.2.. Performance requirements................................................................................................................................................. 64

B.7..... Tests........................................................................................................................................................................................ 65

B.7.1.. Kind of tests............................................................................................................................................................................ 65

B.7.2.. Tabulation of tests................................................................................................................................................................. 66

B.8..... Type test sequences............................................................................................................................................................. 74

B.8.1.. Kind of tests............................................................................................................................................................................ 74

Annex C (normative) Energy sources........................................................................................................................................... 76

C.1..... Lead-acid batteries............................................................................................................................................................... 76

C.1.1.. General................................................................................................................................................................................... 76

C.1.2.. Ventilation and protection.................................................................................................................................................... 76

C.1.3.. Internal surface...................................................................................................................................................................... 76

C.1.4.. Battery with nominal voltage exceeding
96 V DC................................................................................................................................................................................... 76

C.1.5.. Prevention of flowing back of the electrolyte................................................................................................................... 77

C.1.6.. Information............................................................................................................................................................................. 77

C.2..... Lithium-ion batteries............................................................................................................................................................. 78

C.2.1.. General................................................................................................................................................................................... 78

C.2.2.. Terms and definitions.......................................................................................................................................................... 78

C.2.3.. Environmental conditions.................................................................................................................................................... 79

C.2.4.. Requirements........................................................................................................................................................................ 80

C.2.5.. Electromagnetic radiation................................................................................................................................................... 81

C.2.6.. Information............................................................................................................................................................................. 81

Annex D (normative) Electric drive system (motors, converters, generators, energy sources)......................................... 83

D.1..... General................................................................................................................................................................................... 83

D.2..... Special requirements........................................................................................................................................................... 83

D.2.1.. Electrical protection.............................................................................................................................................................. 83

D.2.2.. Insulation................................................................................................................................................................................ 83

D.2.3.. Maximum rotational speed................................................................................................................................................. 84

D.2.4.. Type plates............................................................................................................................................................................. 84

D.3..... Testing..................................................................................................................................................................................... 84

D.3.1.. Type tests................................................................................................................................................................................ 84

Annex E (normative) Assistance systems.................................................................................................................................... 85

E.1...... General................................................................................................................................................................................... 85

E.2...... Requirements........................................................................................................................................................................ 85

Strana

Page

E.2.1.. Ovládání obsluhou................................................................................................................................................................ 85

E.2.2.. Návrh systému....................................................................................................................................................................... 85

E.2.3.. Spolehlivost............................................................................................................................................................................ 85

E.3...... Informace pro použití........................................................................................................................................................... 86

Příloha F (informativní) Systémy řízení......................................................................................................................................... 87

F.1...... Obecně.................................................................................................................................................................................... 87

F.2...... Elektrické řízení bez zálohy................................................................................................................................................. 87

F.3...... Elektrické řízení se zálohou................................................................................................................................................ 88

F.3.1... Obecně.................................................................................................................................................................................... 88

F.3.2... Asistence na elektrický pohon............................................................................................................................................ 88

F.3.3... Asistence na hydraulický pohon........................................................................................................................................ 88

F.4...... Asistované systémy řízení................................................................................................................................................... 89

Příloha G (normativní) Elektrické součásti.................................................................................................................................... 91

G.1..... Vodiče a kabely..................................................................................................................................................................... 91

G.1.1.. Obecně.................................................................................................................................................................................... 91

G.1.2.. Ochrana.................................................................................................................................................................................. 91

G.1.3.. Plocha průřezu...................................................................................................................................................................... 91

G.1.4.. Postupy zapojení................................................................................................................................................................... 92

Příloha H (informativní) Křížová reference s typy průmyslových vozíků podle ISO 5053-1............................................... 93

Příloha I (informativní) Seznam významných nebezpečí.......................................................................................................... 98

Příloha J (informativní) Vysvětlení bezpečnostních funkcí..................................................................................................... 115

Příloha ZA (informativní) Vztah mezi touto evropskou normou a základními požadavky směrnice 2006/42/ES, které mají být pokryty................................................................................................................................................................... 123

Bibliografie....................................................................................................................................................................................... 127

E.2.1.. Control by the operator........................................................................................................................................................ 85

E.2.2.. System design....................................................................................................................................................................... 85

E.2.3.. Reliability................................................................................................................................................................................ 85

E.3...... Information for use............................................................................................................................................................... 86

Annex F (informative) Steering systems....................................................................................................................................... 87

F.1...... General................................................................................................................................................................................... 87

F.2...... Electric steering without backup......................................................................................................................................... 87

F.3...... Electric steering with backup.............................................................................................................................................. 88

F.3.1... General................................................................................................................................................................................... 88

F.3.2... Electric powered assistance............................................................................................................................................... 88

F.3.3... Hydraulic powered assistance........................................................................................................................................... 88

F.4...... Assisted steering systems................................................................................................................................................... 89

Annex G (normative) Electrical components............................................................................................................................... 91

G.1..... Conductors and cables........................................................................................................................................................ 91

G.1.1.. General................................................................................................................................................................................... 91

G.1.2.. Protection................................................................................................................................................................................ 91

G.1.3.. Cross-sectional area............................................................................................................................................................ 91

G.1.4.. Wiring practices..................................................................................................................................................................... 92

Annex H (informative) Cross reference with industrial
truck types of ISO 5053-1.................................................................................................................................................... 93

Annex I (informative) List of significant hazards......................................................................................................................... 98

Annex J (informative) Explanations of safety functions.......................................................................................................... 115

Annex ZA (informative) Relationship between this
European Standard and the essential
requirements of Directive 2006/42/EC
aimed to be covered.......................................................................................................................................................... 123

Bibliografie....................................................................................................................................................................................... 127

Úvod

Introduction

Tento dokument je norma typu C, jak je uvedeno
v EN ISO 12100.

This document is a type-C standard as stated in
EN ISO 12100.

Tento dokument má význam zejména pro následující zájmové skupiny zastupující aktéry na trhu s ohledem na bezpečnost strojních zařízení:

This document is of relevance for the following stakeholder groups representing the market players with
regard to machinery safety:

–   výrobci strojů (malé, střední a velké podniky);

–   machine manufacturers (small, medium and large enterprises);

–   orgány ochrany zdraví a bezpečnosti (regulační
orgány, organizace pro prevenci úrazů, pro dozor nad trhem atd.).

–   health and safety bodies (regulators, accident
prevention organizations, market surveillance etc.).

Úroveň bezpečnosti strojů dosažená pomocí dokumentů výše uvedených zájmových skupin může mít vliv i na další subjekty:

Others can be affected by the level of machinery safety achieved with the means of the document by the above-mentioned stakeholder groups:

–   uživatelé strojů / zaměstnavatelé (malé, střední a velké podniky);

–   machine users/employers (small, medium and large enterprises);

–   uživatelé strojů / zaměstnanci (například odbory, organizace pro osoby se speciálními potřebami);

–   machine users/employees (e.g. trade unions, organizations for people with special needs);

–   poskytovatelé služeb, například pro údržbu (malé, střední a velké podniky).

–   service providers, e.g. for maintenance (small,
medium and large enterprises).

Výše uvedené zainteresované skupiny měly možnost účastnit se procesu přípravy tohoto dokumentu.

The above-mentioned stakeholder groups have been given the possibility to participate at the drafting process of this document.

V předmětu tohoto dokumentu jsou uvedena příslušná strojní zařízení a rozsah nebezpečí, nebezpečných
situací nebo nebezpečných událostí.

The machinery concerned and the extent to which
hazards, hazardous situations or hazardous events are covered are indicated in the Scope of this document.

Pokud se požadavky této normy typu C liší od požadavků uvedených v normách typu A nebo typu B,
požadavky této normy typu C mají přednost před
požadavky jiných norem pro stroje, které byly navrženy a vyrobeny v souladu s požadavky této normy typu C.

When requirements of this type-C standard are different from those which are stated in type-A or type-B standards, the requirements of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard.

1 Předmět normy

1 Scope

Tato norma stanovuje elektrické požadavky na návrh a konstrukci elektrické instalace průmyslových vozíků s vlastním pohonem, které spadají do oblasti působnosti ISO 5053-1, s výjimkou vozíků s proměnným
vyložením, jak jsou definovány v ISO 5053-1:2015, 3.21 a 3.22, obkročné transportéry, jak jsou definovány v ISO 5053-1:2015, 3.18 a 3.19, a specifických funkcí, dílů a/nebo systémů používaných pro automatický provoz průmyslových vozíků bez řidiče, jak jsou definovány v ISO 5053-1:2015, 3.32. Poskytuje elektrické / elektronické a bezpečnostní části požadavků na řídicí systém pro výše uvedené průmyslové vozíky, aby
splnily požadavky v příslušné části dokumentů řady EN ISO 3691 a EN 16307.

This document specifies the electrical requirements for the design and construction of the electrical installation in self-propelled industrial trucks that are within the scope of ISO 5053-1, except variable reach trucks as defined in ISO 5053-1:2015, 3.21 and 3.22, straddle carriers as defined in ISO 5053-1:2015, 3.18 and 3.19, and specific functions, parts and/or systems utilized for the automatic operation of driverless industrial trucks as defined in ISO 5053-1:2015, 3.32. It provides the electrical/electronic and safety-related parts of control system requirements for those self-propelled industrial trucks identified above to complete the requirements in the relevant part of the EN ISO 3691 and EN 16307 series of documents.

POZNÁMKA 1 Na tento dokument jsou uvedeny odkazy v jiných normách, které řeší neelektrické požadavky různých typů průmyslových vozíků.

NOTE 1 Reference is made to this document in other standards which cover the non-electrical requirements of the various
industrial truck types.

Požadavky tohoto dokumentu jsou platné, pokud se vozíky provozují za následujících klimatických podmínek:

The requirements of this document are valid when trucks are operated under the following climatic conditions:

–   definované v příslušných částech řady EN ISO 3691 a řady EN 16307;

–   defined in the applicable parts of the EN ISO 3691 series and the EN 16307 series;

–   relativní vlhkost v rozsahu 30 % až 95 % (bez kondenzace).

–   relative humidity in the range 30 % to 95 % (not condensing).

Tato norma se zabývá bezpečnostními požadavky na všechny elektrické a elektronické součásti průmyslových vozíků, včetně elektricky ovládaných hydraulických /
pneumatických ventilů. Specifikuje minimální úrovně výkonu požadované pro bezpečnostní funkce realizované bezpečnostními částmi řídicích systémů. Je určena k prevenci nebo minimalizaci nebezpečí nebo nebezpečných situací uvedených v příloze I. Tyto situace mohou nastat při provozu v oblasti použití, pro kterou jsou vozíky určeny a při údržbě vozíků v souladu se specifikacemi a pokyny výrobce.

This document deals with safety requirements for all electrical and electronic components of industrial trucks, including electrically actuated hydraulic/pneumatic valves. It specifies minimum performance levels required for safety functions realized by safety related parts of control systems. It is intended to be used to avoid or minimize hazards or hazardous situations listed in Annex I. These situations can arise during the operation in the area of use for which it is designed and during maintenance of trucks in accordance with the specifications and instruction given by the manufacturer.

Tato norma se nezabývá možnými nebezpečími, která mohou nastat:

This document does not deal with hazards which could occur:

a)  při výstavbě;

a)  during construction;

b)  při provozu v prostředí s nebezpečím výbuchu;

b)  when operating in potentially explosive atmospheres;

c)  z důvodu poruchy neelektrických bezpečnostních částí řídicích systémů, např. hydraulických a pneumatických prvků, jako jsou písty, neelektrické ventily, čerpadla atd.

c)  because of malfunction of non-electric safety-
elated parts of control systems, e.g. hydraulic and pneumatic elements like pistons, non-electric valves, pumps etc.

POZNÁMKA 2 Úroveň definovaného požadovaného výkonu pro řídicí systémy související s elektrickou bezpečností je možné použít jako vodítko pro stanovení výkonu neelektrických systémů.

NOTE 2 The level of the defined required performance for electrical safety related control systems can be used as a guideline to determine the performance of non-electric systems.

POZNÁMKA 3 Na rizika v důsledku pronikání vody a prachu se vztahuje definice PL_r bezpečnostních funkcí podle
EN ISO 13849-1:2015.

NOTE 3 Hazards due to penetration of water and dust are covered by the definition of PL_r of safety functions, according to EN ISO 13849-1:2015.